PARIS, April 14, 2023 /PRNewswire/ — Today, in 2023, e-cigarettes are the most innovative technological product of the 21st century and have shattered the traditional cigarette monopoly.
Certain advances have been made in some technical areas, such as ceramic cores, as a result of continued exploration by major vaping brands. However, they still face numerous challenges in terms of taste experience, raw material safety and shelf life, which significantly impact the consumer experience.
VPU: Vaping Processing Unit
Geekvape, a leading company in vaping technology, presents its new vaping technology solution: VPU. This technology platform integrates the latest advances in fluid and thermal transmission, material safety, and advanced materials research to offer a comprehensive solution to customers. Specifically, it can be presented from these three aspects: Vaping Experience, Safety Performance, and Unit Process Control.
VAPE EXPERIENCE
A leader in heat-generating devices such as etched heaters, non-wovens, ceramic cores, etc., Geekvape combines its expertise in simulation testing, micro-material design, device structure design, and other areas of technical expertise.
As is well known, heat generators are one of the most essential components of electro-atomization, and their design and manufacturing quality have a direct impact on the quality of vaping as a whole. VPU heat generators are calibrated using finite element analysis (FEA) along with infrared imaging, analysis of aerosol particle size, total particulate mass, and other advanced test methods to ensure optimal heat generator design and desired aerosol release to achieve high flavor restoration, fine texture, and consistent vaping performance.
According to the results of the aerosol composition test, the product adopting VPU technology has a 23.7% increase in vapor volume with the same number of puffs compared to other products on the market. As the number of puffs increases, the aerosol release is stable and the flavor continues without degrading.
Regarding the autonomy of the vape and the volume of vapor, it can be said that the non-woven bonded through the air is the most important. Leakage and inhomogeneous permeability are the most frequent disadvantages of these low-quality nonwovens, which will ultimately lead to a very high defective rate, which will not only cause serious after-sales problems, but also increase costs.
Geekvape has so far developed a non-woven material, which has higher liquid conductivity and storage speed. Geekvape has been developing new materials and production processes from scratch in an effort to achieve greater consistency and stability, and has been actively collaborating with top textile universities to advance the technology.
According to Geekvape Marketing Director Potti Lan, Geekvape’s rate of return has improved from 85 to 99% and our development cycle speed has increased by 35%.
“I am proud to say that we are the first company in the industry to follow a high standard of multi-dimensional testing, and that we have made continuous efforts to achieve a new and important advance in the performance of air-bonded nonwovens, so that we can ensure a consistent performance from batch to batch and ensure consistent quality of our products.”
Safety Performance
Geekvape has taken a multi-dimensional approach to raw material selection, ingredient testing, and thermal safety performance to prove the VPU’s safety assurance.
Geekvape is adopting infrared imaging technology to check the temperature field of heat generators in order to ensure the safety of heat generation performance. In addition, Geekvape R&D team has done extensive aerosol analysis to overcome the problems of excessive condensation, liquid absorption and frying. As a result, they are able to quickly identify and resolve these issues, achieving a more balanced atomization effect, reducing the probability of kernel sticking, and improving overall user security.
Unit Process Control
Unit process control is the third element of VPU, and its purpose is to apply statistical-based process control at each stage of the process to ensure lot-to-lot consistency of quality. At the press conference, Geekvape demonstrated its highly automated production, with a yield rate of 99.95% and a monthly production volume of 200 million.
According to Charles Li, Product Line Executive at Geekvape, “Our new series, Geekvape Q and Geekbar Meloso, have been built in accordance with the VPU standard. Vaping is an all-in-one solution rather than a one-stop technology, and no single point technology can provide consumers with a complete vaping experience.”
The VPU focuses on the overall atomization system solution rather than just one particular cutting-edge technology, which will further elevate the vaping industry.
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